n company name batch manufacturing record page 1 of 8 department produ
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/n COMPANY NAME
BATCH MANUFACTURING RECORD
Page: 1 of 8
Department:
Production
Title :
Tongkat Ali Tablet
Batch Record :
BMR-001
Name
Prepared by:
Production Manager
Approved by:
QA Manager
Signature
Date
Revision No. :
0
Effective Date :
1 January 201
1. Product Details
Description
Batch Quantity
Packaging
Storage Conditions
Tongkat Ali 250mg Tablet
Colour: Pale
Shape: Round/ Biconvex
Batch size: 53 kg
Approx No. tablets:
Bottle of 60's
-
Ambient conditions, store in tight container protected from light and
moisture
2. Production Batch Record Issuance
Issued By - Issuer has reviewed the Batch Record to ensure that the copy is a complete, accurate copy
of the Master Batch Record.
(Print) Issued By - Quality Assurance
Signature
Date
Issued To - Production has reviewed the Batch Record to ensure that the copy is a complete and
correct. Production is responsible for the Batch Record following issuance.
(Print) Issued By – Quality Assurance
Signature
3. Reference Documents
SOP 002: Non conformances
SOP 007: Line Clearance
-
SOP-010: Temperature and Humidity Monitoring
SOP-012: Facility Cleaning Procedures
SOP 015: Material Weighing and Dispensing
-
SOP-017: Batch Manufacturing Records
-
SOP 019: Tray Oven
SOP-021: Grinding and Milling Machine
SOP 022: Cadmill
-
SOP
-
023: Cube Mixer
Batch No:
TT 1606001
Manufacturing Date:
10 July 2016
Expiry Date:
9 July 2017
Date COMPANY NAME
BATCH MANUFACTURING RECORD
Page: 2 of 8
Department:
Production
Title :
Tongkat Ali Tablet
Batch Record :
BMR-001
Name
Prepared by:
Production Manager
Approved by:
QA Manager
SOP 028: Ribbon Mixer
SOP 032: B2 Strokes Tablet Press
4. Raw Materials
Signature
Date
Revision No. :
0
Effective Date :
1 January 2016
Quantity
Part
Description
Required
Lot No.
Qty Staged
Number
Exp/
Retest
Performed
By/Date
Verified By
/ Date
(kg)
Eurycoma
R-0122
25.00
Longifolia
Lactose
R-2323
19.34
Monohydrate
Gelatin
R-7896
4.80
Corn Starch
R-5858
2.40
Methocel
R-0326
1.00
Magnesium
R-9696
0.46
Stearate BP/USP
5. Processing Equipments
Equipment Description
ID No.
Previous
Calibration
Calibration
Required
Performed By /
Date
Verified By /
Date
Weighing Balance 150 kg
WB-01
Tray Oven
OT-01
Grinding and Milling
GM-01
Machine
Cube Mixer
MX-03
Ribbon Mixer
MX-02
Cadmill
GM-02
B2 Strokes Tablet Press
TP-01
Stainless Steel Container
CS-03
Mechanical Sieve (Mesh
No: 12)
SM-01
6. Area Clearance
Batch No:
TT 1606001
Manufacturing Date :
10 July 2016
Expiry Date:
9 July 2017 COMPANY NAME
BATCH MANUFACTURING RECORD
Page: 3 of 8
Department:
Production
Title :
Tongkat Ali Tablet
Batch Record :
BMR-001
Name
Signature
Date
Prepared by:
Production Manager
Approved by:
QA Manager
Step
1. GMP Processing Area(s):
Room:
2. Review the GMP Processing Area Logbook(s) and ensure that the
Logbook(s) is (are) complete, and up-to-date.
3. Review all applicable GMP Processing Area Logbook(s) and verify that
Cleaning has been performed according to Facility Cleaning
Procedures (SOP-011)
Date Cleaning Complete:
4. Review Section 4: Raw Materials, and ensure that it is complete,
accurate, and that all necessary materials are present for the GMP
operation.
5. Ensure that all GMP Materials are Released, Approved and have
sufficient time to the Expiry Date.
6.
Review Section 5: Processing Equipment, and ensure that it is
complete, accurate, and that all necessary equipment is present,
cleaned and calibrated, as appropriate.
7. Review the Logbook for each piece of Equipment, and ensure that the
Logbooks are correctly filled out.
Tray Oven (OT-01)
Grinding and Milling Machine (GM-01):
Cube Mixer (MX-03)
Ribbon Mixer (MX-02)
B2 Strokes Tablet Press (TP-01)
8. Verify that the Production Area does not contain any items from
previous batches or cleaning activities and that no items unrelated to
the current batch are present.
9. Area Clearance Complete.
QA shall Complete the Area Clearance Sign (SOP-007, Attachment 1)
and affix it to the GMP Processing Area entrance.
Batch No:
TT 1606001
Revision No. :
0
Effective Date :
1 January 2016
Performed By /
Verified By /
Date
Date
Manufacturing Date :
10 July 2016
Expiry Date:
9 July 2017 COMPANY NAME
BATCH MANUFACTURING RECORD
Page: 4 of 8
Department:
Production
Title :
Tongkat Ali Tablet
Batch Record :
BMR-001
Name
Signature
Date
Prepared by:
Production Manager
Approved by:
7. Production Procedure
Processing Step
QA Manager
A. Dispensing & Raw Material Preparation
Location: Dispensing Room 1
1. Ensure room Temperature is within 22-24°C and Humidity is less than
65%
2. Weigh the ALL Raw Materials (RM) as mentioned in Part 4 separately
into a suitable container/ plastic bags in.
Label each of the container/ bags with
a) Name of RM
b) Lot No.
3. Wash Eurycoma longifolia (Tongkat Ali) with RO water and dry in Tray
Oven (ID: OT-01) at 60°C for 8 hours.
Temperature:
°C Time Start:
Time Stop:
4. Crush/powder the dry Eurycoma longifolia (Tongkat Ali) into fine powder
with Grinding and Milling Machine (ID: GM-01).
B. Mixing
Location: Mixing Room 2
5. Ensure room Temperature is within 22-24°C and Humidity is less than
65%
Revision No. :
0
Effective Date :
1 January 2016
Performed
By/Date
Verified By
/ Date
Temperature:
Humidity:
6. Mix Eurycoma longifolia powder, Lactose and Corn Starch in Cube
Mixer (ID: MX-03) for 5 mins.
Time Start:
Time Stop:
7. Transfer all the contents of Cube Mixer (ID: MX-03) into a suitable
container/plastic bags.
8. Label the plastic bag with
a) "Tongkat Ali A Blend"
Batch No:
TT 1606001
Manufacturing Date :
10 July 2016
Expiry Date:
9 July 2017 COMPANY NAME
BATCH MANUFACTURING RECORD
Page: 5 of 8
Department:
Production
Title :
Tongkat Ali Tablet
Batch Record :
BMR-001
Name
Prepared by:
Production Manager
Approved by:
QA Manager
Signature
Date
Revision No. :
0
b) Batch No.
9. "Transfer Tongkat Ali A Blend” into Ribbon Mixer (ID: MX-02).
10. Blend for 3 mins at speed no: 3.
Speed No:
Time Start:
Time Stop:
11. Dissolve Gelatin with hot water in a Stainless Steel Container (ID: CS-
03).
12. Pour the "Dissolved Gelatin" into the powder, granulate for 5 mins at
speed no: 3..
Speed No:
Time Start:
Time Stop:
13. Transfer all the contents of Ribbon Mixer (ID: MX-02) into Cadmill (ID:
GM-02). Operate the machine according the SOP-022.
14. Dry the granules at 60°C for 6 hours in Tray Oven (ID: OT-01).
Temperature:
°C Time Start:
Time Stop:
15. Sieve into fine powder with Mechanical Siever (Mesh No: 12)
16. Transfer the fine powder into Cube Mixer (ID: MX-03), add in
Magnesium Stearate and mix for 10 minutes at speed no: 3.
Speed No:
Time Start:
Time Stop:
17. Transfer the contents of the Cube Mixer into a suitable plastic bag.
18. Label the plastic bag
a) "Blend for Tableting: Tongkat Ali❞
b) Batch No
C. Tableting
19. Ensure room Temperature is within 22-24°C and Humidity is less than
65%
Temperature:
Batch No:
TT 1606001
Humidity:
Manufacturing Date :
10 July 2016
Expiry Date:
9 July 2017
Effective Date :
1 January 2016