PFD-X00 - Process Unit #X/nHMB-100 - Heat & Material Balance #1/nAPPENDIX B
DESIGN CALCULATIONS & EQUIPMENT DATA
SHEETS
Calculation No
1
2
3
4
5
6
Calculation Description/nPROJECT NAME
CALCULATION No [3]
CALCULATION
TITLE
AUTHOR:
CHECKER 1:
CHECKER 2:
APPROVER:
DESCRIPTION OF CALCULATION
REFERENCES & STANDARDS USED
5. Introduction & assumptions
6. Calculations
DATE:
DATE:
DATE:
DATE:/nPROJECT NAME
CALCULATION No [4]
CALCULATION
TITLE
AUTHOR:
CHECKER 1:
CHECKER 2:
APPROVER:
DESCRIPTION OF CALCULATION
REFERENCES & STANDARDS USED
7. Introduction & assumptions
8. Calculations
DATE:
DATE:
DATE:
DATE:/nAPPENDIX C - OTHER INFORMATION/nPROJECT NAME
CALCULATION No
CALCULATION
TITLE
AUTHOR:
CHECKER 1:
CHECKER 2:
APPROVER:
[2]
DESCRIPTION OF CALCULATION
REFERENCES & STANDARDS USED
3. Introduction & assumptions
4. Calculations
DATE:
DATE:
DATE:
DATE:/nPROJECT NAME
CALCULATION No [1]
CALCULATION
TITLE
AUTHOR:
CHECKER 1:
CHECKER 2:
APPROVER:
DESCRIPTION OF CALCULATION
REFERENCES & STANDARDS USED
1. Introduction & assumptions
2. Calculations
DATE:
DATE:
DATE:
DATE:/n1 Unit/Process design
1.1 Introduction
Provide a description of the relevant/key points.
2 Equipment selection and sizing
Refer to Appendix A for equipment sizing calculations and data sheets.
2.1 Separation equipment design
[Concise design description of various separation equipment such as: 2-phase separators, 3-phase
separators, distillation columns, absorbers, adsorbers, strippers, filters.]
2.1.1 Separation equipment V-001 (PFD-XXX and Calculation [X])
2.2 Heat transfer equipment design
[Concise design description of various heat transfer equipment such as: heat exchangers of all types, fired
equipment of all types.]
2.2.1 Heat exchanger E-001 (PFD-XXX and Calculation [X])
2.2.2 Fired heater H-001 (PFD-XXX and Calculation [X])
2.3 Pump design
[Concise design description of various pumping equipment such as: centrifugal pumps, positive
displacement pumps of all types, e.g. piston, plunger, peristaltic, diaphragm and so on.]
2.3.1 Pump P-001 (PFD-XXX and Calculation [X])
2.4 "Other" equipment design
[Concise design description of other equipment such as: reactors, pressurised storage vessels, atmospheric
storage tanks, size reduction equipment, e.g. rod mill, ball mill, conveying equipment, packaged equipment,
e.g. air-dryers, chilled water units, refrigeration packages and so on.]
2.4.1 Storage tank TK-001 (PFD-XXX and Calculation [X])
2.4.2 Packaged equipment PKG-001 (PFD-XXX and Calculation [X])
3 Utilities requirements and design
[Discuss all utility requirements for individual processes. Some will need to be designed, in discussion with
your mentor. Delete sections that are not relevant for your project.]
3.1 Plant/instrument air
3.2 Electricity
[Electrical power is required for electrically driven process equipment, and this is easily estimated.
However, for some facilities like pharmaceutical and biotech facilities, a large amount of electrical power
consumption results from lighting, ventilation, and various instrumentation systems. You need to search on
the Internet for typical power requirements for these facilities.]/n3.3 Closed drain and open drain systems
3.4 Wastewater treatment
[The type of wastewater will vary depending on the project. You should at least recognise the issues
concerning disposal of wastewater. You may simply recommend that specialist help is required but you
should also characterise the wastewater that needs to be treated before being released into the
environment.]
4 Conclusion and recommendations
[Principal conclusions of the design study should be presented, together with a clear statement of the
recommendations, accompanied by justifications, for management].
5 References
5.1 References
[In-text referencing.]/nTable of Contents
1 Unit/Process design...
1.1 Introduction..........
2 Detailed equipment design and optimisation.
2.1 Separation equipment design.........…...
2.1.1 Separation equipment V-001 (PFD-XXX and Calculation [X])..
2.2 Heat transfer equipment design.....
2.2.1 Heat exchanger E-001 (PFD-XXX and Calculation [X])..
2.2.2 Fired heater H-001 (PFD-XXX and Calculation [X]).
2.3 Pump design.......
2.3.1 Pump P-001 (PFD-XXX and Calculation [X])...
2.4 Compressor design.......
2.4.1 Compressor K-001 (P&ID PID-XXX and Calculation [X])..
2.5 "Other" equipment design.....
2.5.1 Storage tank TK-001 (P&ID PID-XXX and Calculation [X])...
2.5.2 Packaged equipment PKG-001 (P&ID PID-XXX and Calculation [X]).
3 Utilities requirements and design...
3.1 Plant/instrument air............
3.2
Electricity...
3.3 Steam system/Hot Oil system..
3.4 Refrigeration system/HVAC...
3.5
3.6
3.7
3.8 Wastewater treatment..
Relief systems...
Fuel system...
Closed drain and open drain systems...
4 Conclusion and recommendations.
5 References...
5.1 References..
Reference Listing of Drawings and Documents..
Reference Listing of Drawings and Documents..
Document #.
Rev..........
Document Title.
Document #.
Rev..........
Document Title...
Reference Listing of Drawings and Documents..
Reference Listing of Drawings and Documents..
Document #...
7
7
.7
.7
.7
.7
.7
.7
7
.7
.7
7
7
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7
7
7
00
8
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00 00
8
8
8
00 00
8
8
8
8
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25
25
25
25
25
25
25
25
25
25/nAPPENDIX A
PROCESS FLOW DIAGRAMS (PFD) AND HEAT &
MATERIAL BALANCES (HMB)
Description
Drawing No
PFD-X00 [Process Unit #1]
PFD-X00 [Process Unit #2]
PFD-X00
[Process Unit #3]
Drawing No
HMB-100
HMB-200
Description
Heat & Material Balance Sheet [1]
Heat & Material Balance Sheet [2]
Rev No
Rev No/nLIST OF FIGURES
No table of figures entries found./nLIST OF TABLES
No table of figures entries found./nRev..
Document Title...
Document #..
Rev......
Document Title...
1. Introduction & assumptions...
2. Calculations....
3. Introduction & assumptions..
4. Calculations......
5. Introduction & assumptions...
6. Calculations......
7. Introduction & assumptions.
8. Calculations.......
9. Introduction & assumptions.....
10. Calculations...
11. Introduction & assumptions...
12. Calculations.......
List of Appendices
Appendix A
Appendix B
Appendix C
25
25
25
25
25
30
30
31
31
32
32
33
33
34
34
35
35
Block Flow Diagrams (BFDs), Process Flow Diagrams (PFDs) and Heat
& Material Balances (HMBs)
Design Calculations and Equipment Data Sheets
Other Information (Optional)/nREPORT #1
PLANT DESIGN PROJECT
FRONT-END ENGINEERING DESIGN (FEED)
[PROJECT NAME]
GROUP #1
Name
Student ID
Signature
Date
1/9/2023/nEXECUTIVE SUMMARY
[Brief description, in one or two paragraphs of the design report, its key findings and conclusions, special
features, and assumptions. These include projections of any applicable measures and recommendations to
operation/management.]/nAPPENDICES
A. Process Flow Diagrams (PFDs) and Heat & Material Balances (HMBs)
B. Design Calculations and Equipment Data Sheets
C. Other Information (Optional) [examples: equipment brochures, equipment operations & maintenance
manuals]
Fig: 1
Fig: 2
Fig: 3
Fig: 4
Fig: 5
Fig: 6
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Fig: 8
Fig: 9
Fig: 10
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Fig: 12
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Fig: 17
Fig: 18
